Custom Varsity & Letterman Jackets
Custom Varsity Jackets for Schools, Colleges & Brands
Chenille patches, wool or leather sleeves, private label — factory-direct from Sialkot, Pakistan, with a sample available before your bulk order ships.
Quick Facts
Minimum Order
Quote-based, low MOQ
Samples
Available before bulk production
Body Material
Wool or leather sleeves
Decoration
Chenille patches, embroidery, twill lettering
Labeling
Private label & custom packaging
Buyers
Schools, colleges, teams & brands
Manufacturing
Sialkot, Pakistan
Shipping
USA — international on request
Letterman & Varsity, Done Right
Chenille that lifts. A sample that doesn’t match what ships.
RebornWear manufactures varsity and letterman jackets factory-direct from Sialkot, Pakistan, for schools, colleges, teams, and streetwear brands.
A sample is available before your order runs in bulk, so what you approve is what ships. Wool body, leather sleeves, or both — your colorway, your chenille lettering, your private label.
Select By Fit
Varsity jackets graded for men’s and women’s builds.
Full size runs available for team and roster orders — youth sizing available on request.
Why RebornWear
What every varsity jacket order includes, no exceptions.
Quote-Based Minimums
Order a run sized to your team, class, or launch — not a factory’s fixed minimum.
Samples Available Before Bulk
Approve the real jacket, patches, and chenille lettering before your order goes into production.
Wool or Leather, Your Call
Body and sleeve material specified by you, not fixed to one standard build.
Direct From Sialkot
No agency or broker between your spec sheet and the factory floor.
What We Prevent
Most bad varsity jacket orders trace back to one of these.
Ask any school, team, or brand that’s had a run come back wrong, and it’s almost always one of the issues below.
Quality Issues
Chenille patches that lift or fray at the edges
Usually comes from weak backing adhesive or rushed stitching. Patch attachment is checked on your sample before bulk approval.
Wool and leather panels that don’t match in color across the run
A sign of uncontrolled dye lots between panels. Wool and leather are matched and dyed in controlled batches per order.
Snap buttons that fail after light use
Usually a low-grade hardware substitution. Snap hardware is tested on your sample before bulk production.
Twill letters that sit crooked or misaligned
Comes from careless placement during application. Letter placement is calibrated per design before the run starts.
Sizing that varies across a full team or class order
Comes from inconsistent grading across the size run. Every size is checked against the graded pattern, not just the sample size.
Process Failures
A factory guessing at your school’s colors or logo details
Photo references aren’t enough — factories fill in the gaps themselves. We work from a real spec sheet, not a screenshot.
Getting turned away for ordering too small
Large factories often won’t take a small team or first-time order. Minimums are quote-based, not a fixed high number.
Jumping straight to bulk production before a season deadline
Skipping a sample is how orders end up wrong right before they’re needed. A sample is available before any bulk run.
A final product that looks nothing like your design
Often the result of splitting pattern, sourcing, and sewing across separate, disconnected teams. One point of contact from spec to shipment.
Custom & Personalized
A varsity jacket earns its price the moment it has a name on it.
Chenille lettering, individual name patches, and school or brand colorways are what separate a real varsity jacket from a generic bomber — worth getting right down to the stitch.
- Chenille letters, numbers, and patches
- Individual name or year personalization per jacket
- Wool body and sleeve color matched to your palette
- Woven or printed private label tags included
Colorways
Match your school, team, or brand palette exactly.
Body, sleeves, and trim can each be a different color — any combination is available on request.
Wool vs. Leather
The body-and-sleeve decision every varsity jacket starts with.
Wool body with leather sleeves is the traditional build — but full wool and full leather versions are both available.
Wool Body
The classic melton wool used across nearly every traditional varsity jacket — warmer, structured, and the standard choice for embroidered or chenille school branding.
- Best surface for chenille and embroidery
- Structured, traditional drape
- Standard for school and team orders
Leather Sleeves
Genuine or PU leather sleeves paired with a wool body, or a full leather build for a heavier, more premium streetwear-facing jacket.
- Genuine or PU leather options
- Higher-durability sleeve wear
- Common on brand and streetwear-facing builds
Process
Three steps from spec to bulk order.
Send Your Spec
Colors, material, patch design, and quantity — sent via WhatsApp or the quote form.
Approve a Sample
A sample is available before bulk production starts, so approval happens before the full run.
Bulk Production
Once approved, your order goes into production at Sialkot and ships direct to you.
Capabilities
Every decoration method, sizing option, and packaging detail — before you ask.
- Full size runs for teams, classes, and rosters
- Woven & printed private label tags
- Poly-bag & branded packaging options
- Direct shipping to US & international
FAQ
Common questions
Building out a full line? Pair with our Custom Hoodies, Custom T-Shirts, Sweatshirts, and Joggers & Sweatpants.
Start Your Varsity Jacket Order
A sample before bulk. Wool or leather, your call.
Send your colors, patch design, and quantity — a sample is available before your order goes into bulk production.